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Automatic tea bag packing machine

Automatic tea bag packing machine - Manufacturers, suppliers and factory from China

Automatic tea bag packaging machine is a new type of multi-functional packaing equipment for tea and coffee beverage packaging.

The main feature is that the automatic packing machine can form and make inner and outer tea bags at one time, which avoids the direct contact between the human hand and the material, and improves the efficiency.

There are two type of automatic tea bag packaging machine:
First one: Ultrasonic sealing automatic packing machine for pyramid tea bag and triangle tea bag:

1. This machine adopts electronic weighing system, can automatic mix tea ingredients and pack different type of tea into one bag.
2. Packing materials: Works with biodegradable tea bag, corn fiber pla mesh, nylon tea bag, non woven tea bag.
3. The machine can weight and fill tea products to pack, from broken tea, green tea, loose leaf tea, small granular tea, big size tea like flower tea, rose tea, etc

Second one: Heat sealing automatic packing machine for filter paper tea bag with thread and tag, double chamber tea bag, etc.

1. This machine adopts measuring volumetric cup as filling system, and mainly is used to pack broken tea, herbal tea, green tea, etc.
2. The packing materials use tea bag filter paper roll as the tea filter.

Biodegradable stick tea packing machine

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Loose leaf tea bag packing machine

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Herbal tea bag packing machine with outer bag

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Double chamber tea bag packing machine for lipton green tea

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Inner and outer tea bag packing machine: Why automatic tea bag packing machine sells hot than powder packing machine?

There are many type of packing machine, including the automatic tea bag filling machine, powder packing machine, granule packing machine, liquid filling and packing machine, pastes packing machine

Powder packaging machine shared some advantage:

Compared with those common packaging equipment, automatic tea bag filling machine are closer to our lives. For example, different type of tea, coffee powder, milk powder, condiments and various powder products in our lives are packaged with powder packaging machines.

With the development of technology and progress, tea packaging machines have now derived vertical pyramid tea bag packaging machines, automatic filter paper tea bag packaging machines, tea quantitative packaging machines and other types of packaging machines.

To supply the market with professional Packing machine, we catch up the chance and develope the ultrasonic tea bag packing machine, herbal bag packing machine, powder bag packing machine.

From the application of various new packing machine and new technology, the tea packaging machines have shown advantages that cannot be replaced by any other packaging equipment, which is also entirely due to the special packaging requirements of powder products.

We all know that due to its special physical properties, tea products are prone to flatulence during packaging, which not only fails to guarantee product quality but also brings losses to the enterprise. The use of tea packaging machines can avoid this situation to the greatest extent.

News from automatic tea bag packing machine manufacturer and supplier.

Automatic tea bag packing machine Guide and Operation:

Many thanks for your purchase of automatic tea bag packing machine model. This operation manual serves to guide you how to operate the machine properly and guide you how to conduct some basic trouble shooting by yourselves. Kindly read this operation manual carefully prior to the operation.

Cautions:
1. Please do not discretionarily make any commissioning or amendments to this machine as it has been testified eligible by strictly commissioning and verifying all its components and mechanisms before ex-works. Should there be any more queries after the reading of the manual, please contact the company's After-sales Department.
2. We hope for your understanding and forgiveness as the manual may be somewhat different from the machine itself should there be any partial modifications to the machine.
3. The manual only gives a simple account of the machine's maintenance. Please contact our After-sales Department should the machine have any faults that you can't solve.

Parameter for automatic tea bag packing machine:
Bag form method: 3 side sealing;
Measure: 1-5 grm/bag;
Ability: 40-60bag/min;
Size of tag: 25x25mm;
Power: 220V 50Hz 3.7kw
Heater: Heat tube for vertical sealing of inner bag: 350w 2 tubes;
Heat tube for horizontal sealing of inner bag: 350w 2 tubes;
Heat ring for tag: 100w 2 pieces;
Heat ring for vertical sealing of outer bag: 350w 2 pieces;
Heat ring for horizontal sealing of outer bag: 350w 2 piece
Externality: 900x700x1700mm (L*W*H)
Weight: 500kg

D. Packing material and working environment:
1. The tag paper:
Two-sided attach the heating sealing film.
Paper standard: 85 grm/sq.m.
Diameter of the paper roll: 250 mm.
Size of the tag: 25x25mm. (L*W) (Each kg of the tag paper roll can produce about 5000 of tag.)
2. The filterable paper:Paper standar: heatting sealing filterable paper;
3. Packing film of outer bag: Compound wrappers of film/polythene, cellophane/polythene, ethylene/polythene and aluminum/polythene
4. Thread: Cotton Thread; 4200m/roll; 155mm/bag; (Each roll of cotton thread can produce about 25000 bags)
5. Working environment: no dust of big amount, 10°C - 40°C, the relative humidity less 75%.

Operation
Warning before running packaging machine:
Connect ground credible for avoid acne electric shock;
Keep the environment dryness;
Cut the power off when setting the packing material;
If the motor run reversal will made the part broken. don’t turn motor of the machine reversal;

Running
A. Ready to running:
Connected the grounding reliable;
Turn the power on;
Setting all of sealing temperature;
Setting the filtrate paper, thread and tag on; setting the sachet film on;

B. Running step by step
1. Turn all handles ( filling handle, thread feeding handle, tag feeding handle and cutting handle) off;
2. Feed the filter paper into the sealing roller and press the "Run" key and turn the speed knob on the speed controller plate running the machine to make the empty inner bag. Make sure the inner tea bag is made well. Then press the "Stop" key stop the machine;
3. Feed the sachet film into the outer bag sealing roller and running the machine to make the outer sachet. Make sure the sachet well;
4. Close the tag handle;
5. Close the thread handle; and make sure the thread was sealing well;
6. Close the filling handle. Make sure the time of fill to a turn.
7. Close the cutting handle.
8. If all of the product look well after trial test, start working.

Machine transportation and installation for automatic tea bag packaging machine:
A. Transporting
You can use the wheels which are installed under the four angles of packing machine to remove it in the workshop or factory. The ground must be flat, or else easy to damage the wheels.
In order to transport the machine long-distance safely. The out box which use for packing the machine must be firm .We fixed the machine to the soleplate of the box firmly. The out of the box print the warning that inversion or impact is not allowed.

B. Installation
1. Make sure connect to the grounding wire in order to avoid injuring of electricity .
2. The packing machine must keep of the moist area and high voltage power supply.
3. Please trun off all of the power supplies before set the packing materials in order to avoid the accident.
4. You had better adjust the velocity under the condition that the packing machine is running by the electric motor.
5. Please put the packing machine on the shady and cool area where far from the sunlight.
6. If You operate the machine reversely,you will damage the machine.Adjust the machine by hand,please don’t rotate the hand wheel reversely.
7. Please clean the machine frequently,add the lubricating oil termly.
8. Change the oil in the decelerating part every 3 months.

Before the trial run test, if you need to set up the packing materials for packing machine, please please refer to instruction below:

Part 1: Wrapping of the inner tea bag filter paper:
A. Release the retaining ring and take off the film press plate.
B. Feed the film into the film guide rod anticlockwise. Fit up the film press plate and retaining ring. align the film center to the sealing line. faster the retaining ring secure.
C. Feed the film against roller 1. Twin roller A and twin roller B. As shown in the figure. Insert the shaper. And the film feeding is completed. ( Prior to insertion of shaper, fold the film end section into two folds and cut it into a pointed shape.)

Part 2: Adjust the shaper (Bag forming tube) of the inner filter tea bag
A. Make sure the shaper size is suitable for the paper width.
B. When the four edges of the packing bag take up lozenge shape, release the four fastening bolt 1, adjust in the right direction ( or in the left direction for reverse effect).
E. When the for edges of the packing bag take up lozenge shape release fastening bolt 2 for adjustment.
D. Adjustment to width of heat-sealed edge of vertical sealing, release fastening bolt 3, push it inwards for longer width, or vice versa.
E. For adjusting packing paper width, replacement of corresponding shaper is required.

Part 3: Adjust the time of thread feeding:
A. Stop packing machine;
B. Turn the feeding handle close;
E. Raise the handgrip up to move the gear 2 off;
D. Turn the brace clockwise (ahead the feeding time) or anticlockwise (lag the feeding time);
E. Drop the handgrip down to take the gear 2 mesh.

Part 4: Time adjustment for labeling and line mark cutting
This mechanism is mainly made up the following: cams, approach switches, driving bevel gears, support, label moulds, line mark cutting tool, swing arm and arm cam. Cam 1 is to adjust the time for clipping the pack, Cam 2 is for adjusting wire supporting time, Cam 3 is for adjusting striking time and Cam 4 is for adjusting coding machine time. Correspondingly, there are the approach switches 1-1, 2-2, 3-3 and 4-4. When adjusting, you only need to loosen the fixed screws on the cams, turn the cams to the appropriate angle and tighten the screws. If the time for labeling and line mark cutting is out of sync with the time for label and line feeding, the correct method of adjustment is to loosen the screws on bevel gear 5, detach bevel gears 5 and 6, and then turn bevel gear 5 to the appropriate angle. Finally the screws should be tightened again(Please adjust it together with the line feeding mechanism). When labeling and line mark cutting is abnormal and needs to be adjusted,, the correct method is to loosen nut 10 and nut 15 to cause label moulds 9 and 13 to move up and down via screws 12 and 17, or screw off screws 12 and 17 and lock nuts 10 and 15 after label moulds 9 and 13 approach each other.

Part 5: Adjustment for horizontal sealing roller:
1. Loosen the bolts on open/close device frame and rotate filler plate.It is best when the device is fully open and the measuring-cup mouth is right opposite to the filler-feeding mouth.Fasten the bolt.
2. When adjusted the weight of the filling materials. The distance between leg and mobile turnplate had been changed. So must to adjust the leg to keep the distance in 2mm.

Adjust:
1. Release the bolt 2 and move the legs seat to adjust the distance between leg and mobile turnplate in 2mm.
2. Release the bolt 2 and turn the legs seat left right to take the measure cup at the filling trough above when the cover open full.
3. Release the bolt 1. move open leg left right to take the cover open full. And move close leg left right to take the cover close complete.

Part 6: Adjustment of traverse seal eccentric mechanism:
Function: to ensure that the line speed of traverse seal roller accords with that of the vertical seal roller within the sealing time, so as to ensure the quality.

Method of adjusting synchronization of vertical and traverse seal of inner bags: loosen tension wheel 7 and detach clutch dial block 8 to place eccentric chain wheel 5 and driving chain wheel 9 for traverse sealing of inner bags in a free rotating state, adjust eccentric disc 6 to keep the center of eccentric shoe 4 and the center of eccentric seat 1 at a level position, and to make the traverse seal roller at a level position at the same time to ensure the synchronization of vertical and traverse seal of inner bags.

Part 7: Adjustment of Traverse Seal Mechanism of Inner and outer Bags)
Adjustment of traverse seal length of inner bags: turn adjusting hand wheel 2, clockwise to enlarge the eccentric distance so as to make the outer bag length longer;
Turn adjusting hand wheel 2 anti-clockwise to reduce the eccentric distance so as to make the outer bag length shorter.

Pyramid Tea Bag & Drip Coffee Packing Machine Supplier for Brand Client since 2006.

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