Tea processing machinery and equipment
Tea processing equipment and machinery: Green Tea fixation machine + Tea leaf rolling machine + Tea leaf roasting machine / drying machine + Tea crushing machine / grinding machine + Tea herbs cutting machine + Tea leaf sorting machine, to be a tea production line.
News below from drip coffee packaging machine and pyramid tea bag packing machine manufacturer and supplier!
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Tea rolling machine is a machine that processes polished rods. The polished rod is generally used in motors, cylinders, cylinders, valves, linear bearings, pumping units, and the like.
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Green tea leaf shaking machine is for a unique process step for making oolong tea and the key process to form the unique flavor of oolong tea.
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Tea leaf drying machine is a general machinery for tea processing operations, suitable for green tea, black tea, oolong tea and other famous tea processing, exquisite drying operations.
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Tea sorting machine is a kind of tool to sort the coffee bean, tea according to the size, color to select good qualty product from the bulk.
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Tea cutting machine refers to the mechanical equipment used to cut tea leaves, usually used in the preparation and processing stages of tea processing.
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Tea crushing machine is a device specially used to crush tea, and it can crush tea into different fineness and particle.
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Tea leaf roasting machine is mainly used to dry tea leaves, flower tea, herbs, fruit, vegetable, fish, mushroom and different kinds of grain.
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Tea withering machine consists of the frame, heat supply system and fans set and it is characterized that in the heat supply system a hot air duct is axially set in the cavity of the drum, the wall of the hot air duct is provided with air outlet holes, and the wall of the cavity of the said drum is provided with inclined stagger-distributed screw conveyance pieces and several axial distributed.
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Tea fixation machine is suitable for famous tea and roasted, baked green and other bulk Green Tea operation is also suitable for fixing, fixing technology of other agricultural products.
Automatic tea processing equipment and machinery & materials:
Tea making process steps as below:
1. Pluck the tea leaves from tea farm
2. Wither the tea leaf
3. Rolling, tossing or crushing the tea leaves.
4. Oxidizing the tea leaf.
5. Fixing the leaves by heating.
6. Drying the tea leaves
7. Sorting the tea leaves.
Part one: Tea processing equipment and machinery related below:
1. Tea leaf withering machine
2. Tea leaf roling machine & Tea shaking machine
3. Tea crushing machine
4. Tea oxidizing equipment
5. Tea leaf fixing machine
6. Tea leaves drying machine & tea leaf roasting machine
7. Tea leaf sorting machine
8. Tea bag packing machine
Part two: Finishing equipment
Fine
processing is the final stage of tea production, and its main purpose
is to further improve the quality of tea to meet market demand.
Screening
equipment and color sorting machine: used to separate tea according to
size, shape, weight, etc., to improve the uniformity and quality of tea.
Screening equipment has two modes: manual screening and mechanical
screening. Mechanical screening machines use screens and mechanical
force to achieve efficient screening.
Packaging
equipment: The machine will pack tea according to certain
specifications and requirements to protect the quality of tea and
facilitate transportation and sales.
There
are servial type of packing machine, like pyramid tea bag packing
machine, and filter paper tea bag packing machine, stand up pouch
packing machine.
Part there: Tea production materials
Tea production materials mainly include two categories: tea raw materials and auxiliary materials.
1. Tea raw materials
Tea
leaves: The main raw materials of tea are the tender leaves and buds of
tea trees. These parts are rich in tea polyphenols, caffeine and other
beneficial ingredients, and are the main source of tea aroma and taste.
Other
plant materials: Some teas are added with other plant materials during
processing to add aroma and taste, such as jasmine in jasmine tea.
2. Auxiliary materials
Packaging materials:
There
are many types of tea packaging materials, including biodegradable pla
tea bag, tea bag filter paper rolls, tin foil bags, iron cans, etc.
These
materials are not only used to protect the quality of tea, but also
directly affect the market image and selling price of tea.
Processing
aids: Some processing aids may be used in the process of tea
processing, such as preservatives, pigments, etc. However, the use of
these additives needs to strictly comply with relevant regulations and
standards to ensure the safety and quality of tea.
Industrial tea sifting machine is a machine used to screen tea for sorting tea, and it is usually used to control and screen the quality of tea during the tea production process.
1. Purpose of industrial tea sifting machine
The
industrial tea sifting machine is mainly used to screen tea leaves.
Through machine vibration, the tea leaves are screened out piece by
piece from the tea tree. At the same time, it can also classify and
screen tea leaves according to different characteristics such as size,
weight, color, etc., to distinguish different grades of tea leaves. In
addition, the industrial tea sifting machine can also be used to
separate tea leaves and tea seeds to provide better raw materials for
tea production.
2. Structure of industrial tea sifting machine
A conventional industrial tea sifting machine mainly consists of the following parts:
Screening box: The screening box is the core part of the entire tea screening
machine. It is composed of many screens of different sizes and shapes
inside and is used to screen and classify tea leaves. At the same time,
the screening box is generally designed to be detachable for easy
cleaning and maintenance.
Vibrator:
The vibrator is used to vibrate the screening box. Vibration can make
the tea leaves beat continuously on the screen so that they can be
better screened through the screen.
Motor
and reduction gearbox: The motor is the source of power, and the
reduction gearbox is used to reduce the speed of the motor to make the
vibration of the vibrator more stable.
Controller: The controller is the control center of the entire tea screening
machine. It can control the start and stop of the motor, and can also
adjust the speed and vibration amplitude of the motor to achieve the
best screening effect.
Base:
The base is the supporting part of the entire screening machine. It is
usually made of metal materials and is used to fix the entire machine
and enhance its stability.
3. How to use industrial tea sifting machine
When using a industrial tea sifting machine, you generally need to follow the following steps:
3.1 Put the tea leaves that need to be screened into the screening box.
3.2 Start the motor, causing the vibrator to start vibrating, and the tea leaves will continue to beat on the screen.
3.3
Through the adjustment of the controller, the motor speed and vibration
amplitude can be controlled to achieve the best screening effect.
3.4 After a certain period of time, turn off the motor and take out the screened tea leaves from the screening box.
3.5 Clean and maintain the screening box for next use.
4. Characteristics of industrial tea sifting machine
4.1
Efficiency: The industrial tea sifting machine can quickly and
accurately screen out tea leaves of different grades to improve
production efficiency.
4.2
Hygiene: Compared with manual screening, machine screening can reduce
manual operations, thereby reducing the risk of contamination. At the
same time, the cleaning and maintenance process of the screening machine
is also relatively easy to operate.
4.3
Economy: Although the initial purchase cost of a industrial tea sifting
machine is relatively high, it can greatly reduce labor costs and labor
intensity, and improve production efficiency and quality stability. In
the long run, the economic benefits of using a tea screening machine are better.
4.4
Reliability: The use of industrial tea sifting machines can avoid the
impact of human factors on product quality and improve the stability and
reliability of product quality. At the same time, the machine can work
in harsh environments, with long working hours and no need for rest.
4.5
Flexibility: Modern industrial tea sifting machines have a high degree
of automation and flexibility, and can adjust parameters and optimize
operations according to different tea varieties and production needs.
For example, parameters such as the pore size and vibration frequency of
the screen can be adjusted according to factors such as different
seasons and different picking times.
4.6
Environmental protection: Compared with the traditional tea making
process, using a industrial tea sifting machine can reduce environmental
pollution and waste of resources. For example, the impact on the
environment can be reduced by using designs such as removable screens
and low-noise motors.
4.7
Safety: During use, the industrial tea sifting machine is equipped with
a variety of safety protection measures and fault diagnosis functions
to ensure the safety of the operator and the stable operation of the
equipment. At the same time, the machine is also equipped with safety
facilities such as emergency stop buttons to deal with emergencies.
4.8
Maintainability: Modern industrial tea sifting machines adopt advanced
technologies such as modular design, making the maintenance of the
equipment more convenient and faster. For example, when a component
fails, the repair work can be completed by simply replacing the
corresponding module.
4.9
Versatility: In addition to screening tea, modern industrial tea
sifting machines can also be used for screening and grading other
agricultural products and raw materials. For example, it can be used in
the processing of tea seeds, coffee beans, Chinese herbal medicine and
other fields.
4.10
Aesthetics: The modern industrial tea sifting machine has a beautiful
and elegant appearance design, a compact and reasonable structure, and a
small footprint. It can be well integrated into a modern production
line.
4.11
Sustainability: During use, the industrial tea sifting machine can
reduce the waste of natural resources and environmental pollution. At
the same time, when the equipment reaches its service life, it can be
recycled and reused.